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CMZ
Costruzioni meccaniche Zanzottera
Chemical product processing systems
Via Redipuglia, 6 - 21053 Castellanza (Va) Italia
Tel. +39.0331.50.25.71 - Fax +39.0331.48.31.68
Internazionale Export Tel. +39.0331.77.55.60
e-mail: cmz@cmzmixer.com |
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automatic continuous cycle mixers,
suitable for any type of colour
kitchen
(Optional: Explosion-proof o pneumatic manufacture)
Introducing a new line of mixer:
Variomini T.R.L. / R / S - 99 single motor;
Variomini Variomixer / R / S / - 99 Two motors
System patended
These mixers are suitable for any type of Colour Kitchen.
Description
Mixer with stainless-steel parts, specifically designed to reduce times
for printing-ink distribution, mixing, homogenizing and distempering.
Suitable for large and small batch runs, with labour costs savings. Self-adjusting
process times - PLC/microprocessor control -timing adjustment by operator. |
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Heavy-gauge bedframe
carrying a double guideway, moving a telescopic column whereon a 1-2 motor/impeller
unit with dual-direction rotation is mounted - flushing siphon - idle
roller conveyors - main electric control panel.
Motion units:
adjustable, mechanical/pneumatic cycle. 1 or 2 motors / impellers, each
with integral one-piece shaft.
Inverter: automatically or manually programmed speed.
Feed: manual/automatic, on stainless steel idle roller conveyors - jogging
feeder, with independent inlet-outlet modules, opposed reversible motion
rollers for container rotation.
The up-and-down motion is automatically controlled according to the batch
level sensed by special conductive level-probes with a stop-and-swing
device floating on the surface.
Contemporarily, the exact quantity of colour paste is detected : the cycle
time automatically increases or decreases according to this
quantity. When the cycle is over, the impeller speed is reduced
and the impellers are raised to maximum height and appear free of any
colour paste residue.
The drum grip opens and the washing operation is completed by moving the
clean impeller to its operating position, while the dirty one approaches
the washing siphon after the preset dripping time has elapsed.
WASHING
10 lamellar jet nozzles (no pump).
Individually adjustable timing (unrelated to mixing time).
Washing time-off device after the final washing subsequent to the
last mixing cycle.
| LUBRICATION |
= Life-lasting, no additional lubrication needed.
 (excepted
for the conveyor chain, oil box and pneumatic components) |
| OPTIONAL |
= Version without roller conveyor, with collecting container on
the floor. |
| IDLE ROLLER CONVEYORS |
= Can be lengthened, slanted, lowered or raised as required. |
Control panel
equipped with:
KEYBOARD and DISPLAY
T-LINE for operator/mixer diagnosis.- time adjustment - malfunctions -Speed
adjustment device.
| SELECTOR SWITCHES |
= wash-no-wash (for cycle continuity
with same colour).
Automatic
(when coupled with colour kitchen) |
| PUSHBUTTON BOARD |
= Cycle start, roller conveyor step-by-step run reset
- stop - emergency. |
| POTENTIOMETER |
= To adjust (increase or decrease) the impeller speed. |
| WARNING LIGHTS |
= Mixer ON and emergency |
Mixing cycle characteristics
In the twin-impeller type, mixing and washing are simultaneously carried
out.
1) At the mixer inlet, the container type and capacity are detected.
2) Grippers close and container spinning starts.
N.B.: the new gripper design features four idle wheels which revolve around
the external circumference of the container, so that it cannot be ejected
during the spinning.
Picture 1 |
Picture 2 |
| Characteristics
of the new gripper: |
| Picture I |
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| 30/10 kg container |
= centered impeller, with wall
scraper |
Picture 2
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| 50/100 kg container
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= Impeller on wall
side |
| (spinning
container, with wall scraper) |
| 100/200 kg container |
= (spinning container, with
wall scraper) |
| (Contenitore
rotante con raschiatore a parete) |
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| The container AXIAL OFFSET is achieved
automatically, BASED ON THE EXISTING DIAMETER, without any electro-mechanical
or pneumatic devices. |
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Mod. TRL/R/S-99
(1 girante - 1 impeller - 1 couronne- 1 rotor)
Kgs 10-50-100/200 |
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Sampling mixer
Variomini type 2 impeller mixing station
ready container parking/ Kg 1/3 |
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Variomini |
Trl-Variomixer |
| Model Kg |
1-3 |
3-30 |
10-100 |
30-50-200 |
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Motor rating |
Hp1-1 |
Hp4-4 |
Hp8-8 |
Hp11-11 |
| A) Max. Height over trasport |
mmm 1900 |
mm 2200 |
mm 2590 |
mm 2880 |
| B)
Min. height for transport |
mmm 1600 |
mm 1600 |
mm 1730 |
mm 1980 |
C)
Length
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mmm 1000 |
mm 1100 |
mm 1600 |
mm 1600 |
D)
Width
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mmm 650 |
mm 1000 |
mm 1600 |
mm 1700 |
E) Rollerway height
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mm 1075 |
mm 350 |
mm 350 |
mm 350 |
F) Gap
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mm 145 |
mm 400 |
mm 505 |
mm 605 |
G)
Inlet and outlet rollerways
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1000 |
1600 |
1600 |
1600 |
| A
Upon request, the dimensions of the rollerways can be modified as
above. |
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Weight of mixer Kg
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260 |
TRL 500 |
TRL 550 |
TRL 650 |
VARIOMIX
600 |
VARIOMIX
800 |
VARIOMIX
900 |
| H)
Container lowering device |
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350-70 |
350-70 |
350-70 |
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